Application - High formwork safety monitoring
Application

High formwork safety monitoring

High formwork carries the full weight of fresh concrete during casting — and its collapse rarely announces itself. Ruicom's STS static inclinometers are mounted on the formwork panel and the steel support poles, tracking tiny pre-tilt changes in real time and feeding the site monitoring host with the angle data needed for threshold alarms and early evacuation — turning an invisible risk into a measurable, actionable signal.

  • Real-time early warning
  • 0.001° resolution
  • MTBF ≥ 99,000 h

Formwork & support pole tilt monitored in real time
high formwork

Why high formwork needs continuous tilt monitoring

A high formwork system is a temporary structure carrying one of the heaviest loads on site — wet concrete. During casting the load rises minute by minute, and any settlement, loose coupling or buckling of the support poles first shows up as a small tilt of the formwork surface. Because a leaning pole loses load capacity far faster than it loses appearance, collapse can develop from a fraction of a degree to failure with almost no visible warning. Measuring formwork and support-pole angles continuously lets the monitoring system alarm and trigger evacuation while the deviation is still millimetres — not after it becomes news.

Typical use case

Formwork tilt & settlement monitoring

The STS static inclinometer is mounted on the formwork panel and the steel support poles. It captures real-time dual-axis tilt of the panel and the pole body while concrete is being placed and the support system carries its peak load.

  • Angle data feeds the site monitoring host in real time.
  • Threshold alarms trigger evacuation and reinforcement before collapse risk develops.
  • Supports cloud platforms and long-term unattended monitoring.
High formwork support system with STS inclinometers mounted on the formwork panel and a support pole
Ruicom STS · formwork & support mounting
Recommended product
STS Static Inclinometer

Compact standard-output inclinometer integrating a high-performance MEMS unit and a 24-bit differential A/D converter, designed for building structural health and high-formwork safety monitoring.

Axis
Single-axis / Dual-axis
Range
±10° to ±180° (optional)
Accuracy
0.01° (full range)
Resolution
0.001°
Outputs
TTL / RS232 / RS485 (optional)
Protocol
Serial / MODBUS RTU (optional)
Response freq.
20 Hz
Protection
IP67
Operating temp.
−40 °C to +85 °C
Vibration
10 grms, 10–1000 Hz
High Formwork Application Ruicom · Full-range inclinometers for structural safety monitoring